Manufacturing intelligence

Automation that sees the shopfloor. Data that runs the factory.

Ketsol delivers turnkey factory & process automation — DCS, PLC, SCADA — and pairs it with KMS, our manufacturing suite that turns PLC data into dashboards, alerts and AI-driven action, end-to-end.

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Our product

KMS — the manufacturing operating system.

Built by automation engineers for automation engineers. Connectors for every fieldbus you'll meet, a time-series core that doesn't blink at a million tags, and an action engine that can write back to the PLC the moment a rule fires. One platform — from PLC tag to plant decision.

Explore KMS
01

Connect

OPC UA, Modbus, S7, EtherNet/IP, MQTT, native drivers for Siemens, Schneider, Rockwell, ABB, Yokogawa.

02

Store

Time-series database tuned for high-cardinality tag history, retention policies and downsampled rollups.

03

Visualise

Drag-and-drop dashboards, OEE, batch genealogy, alarms, mobile shopfloor view — built in.

04

Act

Rule + event engine writes setpoints back to the PLC, raises tickets, triggers MES handoffs.

05

Ask

LLM layer reasons over your historian: “Why did Line 2 trip last Tuesday?”

06

Report

21 CFR Part 11 ready batch records, shift reports, energy & quality scorecards.

07

Alert

Threshold, rate-of-change and ML-anomaly alarms routed to the right operator on the right channel.

08

Scale

From a single line to a multi-site rollout. Edge gateway + central instance. On-prem or cloud.

Our services

The engineering team behind every deployment.

Six years commissioning DCS, PLC and SCADA systems on real shopfloors taught us where plant data gets stuck — and how to unstick it. We bring that team in for greenfield builds, modernisations and IT-OT integrations alongside KMS.

See services
DCS

Process & factory automation

DCS, PLC, SCADA design, panel build, commissioning and shopfloor systems for regulated and discrete plants — Yokogawa, ABB, Honeywell, Siemens, Rockwell estates.

IT-OT

IT-OT integration

Connect controllers, historians and BMS to ERP, MES, EAM and BI through KMS. One tag model, one event bus, one access layer — no overnight CSV transfers.

VAL

Validation & compliance

URS / FRS, IQ-OQ-PQ, 21 CFR Part 11 & EU Annex 11 alignment. For pharma, life-sciences and regulated batch plants.

Where we work

Six industries. Same first principle: data should travel.

All use cases →
Pharma

Granulation, coating, FBD & batch records

21 CFR Part 11 audit trail, Annex 11 alignment, electronic batch reports across solid-dose lines.

F&B

CIP/SIP, dosing & OEE for packaging

Recipe management on PLC, downtime reasoning at the line, SKU-level OEE for plant managers.

Automotive

Press shop, paint, assembly traceability

Cycle-time analytics, andon, torque & weld data captured per VIN — no manual logbooks.

Chemical

Reactor batch & safety interlocks

DCS integration, golden-batch overlays, alarm rationalisation aligned to ISA-18.2.

Cement

Kiln, mill & packing plant intelligence

Energy per tonne, mill-load optimisation, predictive maintenance on critical drives.

Oil & Gas

Terminal, pipeline & tank-farm SCADA

Flow computer integration, custody transfer logs, leak & rate-of-change alarms.

6+Years on the floor
200+KMS licenses live
60+Sites commissioned
3OEM partnerships

See KMS running on your data.

Send us a tag list or a CSV export — we'll stand up a sandbox with your historian inside 48 hours.