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Industrial AI · KMS Platform

The manufacturing operating system. From PLC tag to plant decision.

Ketsol builds KMS — the platform that connects every PLC, DCS and SCADA on a plant, stores the data at scale, and turns it into live dashboards, real-time alerts and AI-driven action. One product. Every fieldbus. From a single line to a multi-site rollout.

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PLCDCSSCADAKETSOLKMSCORETime-series DBDashboardsAction engineLLM insights
Industry 4.0 / From machine to decision
01 / CONNECT

Every machine. One conversation.

Bring PLC, DCS and SCADA data into KMS through native industrial connectors.

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CONNECTUNIFYACT
Why KMS, why now

Plant data has been trapped for 30 years.

Manufacturers run on PLC, DCS and SCADA stacks that were designed to control machines — not to share data, not to feed AI, not to scale across sites. The 2020s industrial-AI moment doesn't happen on top of those stacks. It happens on top of KMS.

01

The locked-in stack

Historian + SCADA licensing is per-site, per-tag, per-vendor. Customers pay annually to access their own production data. Most can't even query it without an integrator on call.

02

The AI layer needs data

Predictive maintenance, OEE intelligence, energy optimisation, LLM copilots — every industrial-AI use case is bottlenecked by access to unified, real-time, queryable plant data.

03

KMS unbundles the stack

Native fieldbus drivers, time-series core, dashboards, action engine and an LLM layer — one platform, one licence model, deployed in weeks. The data tier the AI floor was waiting for.

Our product

KMS — the manufacturing operating system.

Built by automation engineers for automation engineers. Connectors for every fieldbus you'll meet, a time-series core that doesn't blink at a million tags, and an action engine that can write back to the PLC the moment a rule fires. One platform — from PLC tag to plant decision.

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01

Connect

OPC UA, Modbus, S7, EtherNet/IP, MQTT, native drivers for Siemens, Schneider, Rockwell, ABB, Yokogawa.

02

Store

Time-series database tuned for high-cardinality tag history, retention policies and downsampled rollups.

03

Visualise

Drag-and-drop dashboards, OEE, batch genealogy, alarms, mobile shopfloor view — built in.

04

Act

Rule + event engine writes setpoints back to the PLC, raises tickets, triggers MES handoffs.

05

Ask

LLM layer reasons over your historian: “Why did Line 2 trip last Tuesday?”

06

Report

21 CFR Part 11 ready batch records, shift reports, energy & quality scorecards.

07

Alert

Threshold, rate-of-change and ML-anomaly alarms routed to the right operator on the right channel.

08

Scale

From a single line to a multi-site rollout. Edge gateway + central instance. On-prem or cloud.

50+

Native connectors

Every PLC, DCS, robot, CNC, BMS and utility-grade fieldbus customers run — natively. Not via bolt-on adapters.

Full catalogue →
  • Modbus TCP / RTU
  • Siemens S7 / S7 Plus
  • Allen-Bradley ControlLogix
  • MicroLogix · EtherNet/IP
  • Mitsubishi MELSEC
  • Beckhoff TwinCAT
  • OPC UA · DA · HDA · A&E
  • IEC 61850
  • IEC 60870-5-104
  • DNP3
  • BACnet IP / MS-TP
  • SNMP
  • FANUC Robot · CNC
  • MTConnect
  • MQTT · SQL · CSV
Also exports out · OPC UA + HDA · MQTT · DNP3 · IEC-104 · MSSQL
Edge gateway

Native KMS app on Teltonika industrial gateways — same 50+ connectors at the edge, store-and-forward over flaky cellular / Wi-Fi / satellite links.

How it works →
Customer proof

Real plants. Real data. Already live.

KMS isn't a roadmap — it's in production. A handful of the rollouts customers have done on it:

All use cases →
Sugar manufacturing

Retired Kepware across every plant

Multi-site sugar producer replaced Kepware OPC servers with the KMS soft gateway, consolidated all plants into one dashboard, and runs analytics in-house — no recurring OPC licensing.

Edible oil

17+ tank farms, one HO dashboard

Edible-oil major streams every tank across 17+ sites into a central KMS instance. Auto 7 a.m. stakeholder email, oil tally + cost per movement, zero misplacement since rollout.

Discrete manufacturing

LoRa factory — SCADA + CMMS + alarms

30+ LoRa sensors into KMS SCADA, historian-driven reports, KMS CMMS for assets and PMs, audio alarm tower on critical events. One platform replaced four.

Energy management

Multi-tenant EMS · 400+ meters live

KMS as a shared EMS — 400+ meters streamed at 1-sec resolution across multiple clients with tenant-isolated RBAC. Live dashboards, real-time alerts, auto bills + ESG reports.

Where we work

Six industries. Same first principle: data should travel.

All use cases →
Pharma

Granulation, coating, FBD & batch records

21 CFR Part 11 audit trail, Annex 11 alignment, electronic batch reports across solid-dose lines.

F&B

CIP/SIP, dosing & OEE for packaging

Recipe management on PLC, downtime reasoning at the line, SKU-level OEE for plant managers.

Automotive

Press shop, paint, assembly traceability

Cycle-time analytics, andon, torque & weld data captured per VIN — no manual logbooks.

Chemical

Reactor batch & safety interlocks

DCS integration, golden-batch overlays, alarm rationalisation aligned to ISA-18.2.

Cement

Kiln, mill & packing plant intelligence

Energy per tonne, mill-load optimisation, predictive maintenance on critical drives.

Oil & Gas

Terminal, pipeline & tank-farm SCADA

Flow computer integration, custody transfer logs, leak & rate-of-change alarms.

Latest from our channel

Watch KMS in action.

Walkthroughs, customer rollouts and platform releases from the Ketsol YouTube channel — pulled live from the feed. Click any thumb to play it here.

Visit channel →
200+KMS licences live
1M+Tags under management
60+Plants on KMS
6+Years building

See KMS running on your data.

Send us a tag list or a CSV export — we'll stand up a sandbox with your historian inside 48 hours.

Book a demo →Read the docs